Highly Stretchable and UV Curable Elastomers for Digital Light Processing Based 3D Printing

Dinesh K. Patel, Amir Hosein Sakhaei, Michael Layani, Biao Zhang, Qi Ge*, Shlomo Magdassi

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

431 Scopus citations

Abstract

A family of highly stretchable and UV curable (SUV) elastomer systems that are suitable for UV radiation based 3D printing were reported. By mixing epoxy aliphatic acrylate (EAA) and aliphatic urethane diacrylate (AUD) at various ratios, we developed digital light processing (DLP) printable elastomers that can be stretched by up to 1100% which is more than five times the elongation at break of the commercial UV curable elastomers. Using DLP printing with the SUV elastomer compositions enables the direct creation of complex 3D lattices or hollow structures that exhibit extremely large deformation. The SUV elastomer system will significantly enhance the capability of the DLP-based 3D printing of fabricating soft and deformable 3D structures and devices including soft actuators and robots, flexible electronics, acoustic metamaterials, and many other applications. The hyperelastic behavior of the SUV system with EAA-AUD mixing ratio was ranging from 5:5 to 0:10. It was observed that the increase in the AUD cross-linker concentration not only leads to the increase in Young's modulus from 0.58 to 4.21 MPa, but also significantly increases the elongation at break from =240 to =1100% which is about five times that of the best existing commercial UV curable elastomers. Upon mechanical loading, the breakage of hydrogen bonds dissipates energy and therefore results in the high stretchability of the elastomer system. Adding more EAA into the elastomer system does not only reduce the cross-linking density, but also nar the distribution of the hard segments of the cross-linked network, which significantly reduces the presence of the hydrogen bonds, therefore decreases the system's stretchability as well as stiffness. The SUV elastomer system will significantly enhance the capability of the DLP-based 3D printing of fabricating soft and deformable 3D structures and devices including soft actuators and robots, flexible electronics, acoustic metamaterials, and many other applications.

Original languageAmerican English
Article number1606000
JournalAdvanced Materials
Volume29
Issue number15
DOIs
StatePublished - 18 Apr 2017

Bibliographical note

Funding Information:
This research was partially supported by the National Research Foundation, Prime Minister's Office, Singapore under the CREATE program: Nanomaterials for Energy and Water Management, and by the Israel National Nanotechnology Initiative FTA project on functional coatings and printing. A.H.S., B.Z., and Q.G. acknowledge support from SUTD Digital Manufacturing and Design Centre (DManD), supported by the Singapore National Research Foundation. Q.G. acknowledges STUD Start-up Research Grant. We thank Sorpol Ltd., Israel and Allnex, Germany for providing Ebecryl 8413 and Ebecryl 113 samples.

Keywords

  • 3D printing
  • UV curable
  • highly stretchable elastomer
  • soft robotics
  • stretchable electronics

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